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High Efficiency Three Phase Oil Immersed Distribution Transformer, Efficiency Level 3

High Efficiency Three Phase Oil Immersed Distribution Transformer, Efficiency Level 3

Basic information

Type: Oil Immersed Transformer

Phase: Three

Service Voltage: 6KV~11KV

Rated Capacity: 30KVA~2500kVA

Vector group:Yyn0, Dyn11

Cooling type: ONAN

Core material: CRGO

Winding material: Copper/aluminum

Available fluids: mineral oil and ester fluids

Purpose:Three-phase oil type pole mounted power transformers are intended for transforming of electric energy in networks of power systems and in energy consumer networks.

Oil-Immersed Distribution Transformer Overview

S13 type 30kva oil lmmersed transformer is a new generation of products that are more energy efficient and environmentally friendly than the S9.It is the kind of transformer with rated capacity ranging from 30KVA to 2500KVA, suitable for power systems with a working voltage of 6KV~11KV. It is the main transformer equipment of medium and small-sized transformer substation.

 

Product Standards:

·IEC 60076 Standard System for Power Transformers

·GB 1094 Power Transformer

·GB/T 15164 Oil-immersed power transformer load guide

·GB/T 6451 Three-phase oil-immersed power transformer technical parameters and requirements

30kva Oil Lmmersed Transformer

Three Phase Oil Immersed Transformer Features:

·Low-voltage windings typically adopt a cylindrical structure of copper foil winding, except for small-capacity using copper wires. High-voltage windings use a multi-layer cylindrical structure, balancing ampere-turns distribution, minimizing magnetic leakage, and enhancing mechanical strength and short-circuit resistance.

·Fastening measures for the core and windings include self-locking nuts on device height and low-voltage leads, along with a non-hanging core structure, ensuring transport shock resistance.

·Coils and cores undergo vacuum drying, and transformer oil is processed through vacuum filtration and injection, minimizing internal moisture.

·The oil tank uses corrugated sheets with respiratory function to compensate for oil volume changes due to temperature fluctuations, eliminating the need for an oil storage tank and reducing transformer height.

·Corrugated sheets isolate transformer oil from the external environment, preventing oxygen and water ingress and maintaining insulation performance.

·These features ensure that our 30kva oil lmmersed transformer does not require oil changes during normal operation, significantly reducing maintenance costs and extending service life.

Oil Immersed Hermetically Sealed Transformer Advantage:

S13 type Tridimensional Toroidal-Core Distribution Transformer has a number of significant product features, which make it superior in performance.

· Loss Control: According to GB/T6451-1999, no-load loss is reduced by 50%, and load loss by 30%, significantly lowering energy consumption and improving efficiency.

· Reduced No-Load Current: Supported by the excellent performance of the coil core material and the unique winding process,the no-load current is reduced by 75% compared to similar products, lowering operating costs and grid interference.

· Operating Noise: Compliance with JB/T10088-1999 standards reduces noise levels by 7 to 9 dB, providing a quieter environment.

· Strong Short-Circuit Resistance: A three-dimensional triangular prism structure with pull screws and laminated wood blocks ensures stability under sudden short circuits.

Oil Immersed Electric Transformer Accessories

Oil Immersed Electric Transformer Accessories:
Accessories Can Be Customized According To Your Requirements
HV bushing(Primary bushings)Radiator
LV bushing(Secondary bushings)Oil tank
Tap ChangerOil temperature indicator
Oil Level IndicatorTemperature detector
oil release valvePressure Relief Valve
Rating platWheels
Earthing terminalLifting lugs


S13 type Oil-Immersed Distribution Transformer Parameters, Efficiency Level 3
Rated Power(kVA)High Voltage(V)Low Voltage(V)Connection SymbolLoss(W)Short Circuit Impedance (%)
No-load LossOn-load Loss
306                                                           6.3                               10                            10.5                             11                            0.4Yyn0                    Dyn1180630/6004.0 
50100910/870
631101090/1040
801301310/1250
1001501580/1500
1251701890/1800
1602002310/2200
2002402730/2600
2502903200/3050
3153403830/3650
4004104520/4300
5004805410/5150
63057062004.5
8007007500
100083010300
125097012000
1600117014500
20001360183005.0 
2500160021200


Customization Options – 30kVA Oil-Immersed Transformer

Tianya's 30kVA three-phase oil-immersed transformer can be fully customized to meet specific operational and environmental requirements. Available options include a choice of insulating oils—such as mineral oil or eco-friendly FR3—for enhanced sustainability and compliance.
The transformer can be equipped with an on-load tap changer (OLTC) to maintain stable output voltage under fluctuating load conditions. For enhanced safety and functionality, optional features include DMCR protection relays, surge arresters, and pressure relief devices.
To ensure long-term durability in harsh environments, corrosion-resistant coatings and weatherproof enclosures are also available. These flexible customization options make the transformer suitable for a wide range of demanding applications, combining reliability, safety, and efficiency.


Process Testing

Tianya's 30kva Oil Lmmersed Transformers undergo strict quality control throughout the manufacturing process. For the 30kVA model, process testing is conducted at various production stages to ensure compliance with all design and performance standards.
Key tests include verification of core insulation, winding resistance, and dielectric strength. Critical electrical components—such as bushings, tap changers, and protection devices—are also tested to confirm proper operation.
Additionally, the transformer is evaluated for its ability to withstand operational loads and voltage fluctuations. Any issues identified during testing are promptly corrected before final inspection. These rigorous process tests guarantee the transformer's safety, reliability, and compliance with industry standards under real-world operating conditions.


Design Testing

All transformers undergo a comprehensive series of design tests upon completion of production to verify performance and compliance with technical standards. The following test items are included:
· Insulation Power Factor
· Turns Ratio, Polarity, and Phase Relationship
· Winding Resistance
· Impulse Tests
· Load Loss Test (On-Load)
· No-Load Loss Test
· Leak Test
· DC Insulation Resistance Test
· Transformer Turns Ratio (TTR) – All Tap Voltages
· Impedance Voltage & Load Loss at Rated Voltage
· Polarity and Phase Relation (Single-Phase & Three-Phase)
· Excitation and No-Load Loss at Rated Voltage
· Applied Voltage Test
· Induced Voltage Test
· Lightning Impulse Test
· Insulation Resistance at Rated Voltage
· Temperature Rise Test
· Dielectric Withstand (Hi-Pot) Test

These rigorous tests ensure the transformer's electrical, thermal, and mechanical reliability under rated operating conditions.


Routine Test – Winding Resistance

CategoryDetails
Purpose of TestingTo verify the continuity and connection quality of internal windings. Detects faults such as open circuits, poor contacts, or localized heating.
Testing Equipment- Winding resistance tester (e.g., OMICRON, DV Power, Raytech, Megger, ISA)
- Test voltage source (6V, 10V, 20V, 40V, or 100V)
- Temperature & humidity meter
Pre-Test Preparation- Ensure test instrument calibration
- Disconnect test object from external circuits
- Select appropriate voltage and set according to equipment specs
Test ProcedureConnect Equipment: Securely connect test leads to winding terminals and ensure proper grounding
Apply Voltage: Choose suitable test current based on winding type
Measure & Record: Document resistance (Ω), test voltage (V), current (A), and temperature before and after test
Temperature CorrectionConvert measured resistance to standard reference temperature (usually 20°C) using a correction formula to ensure accurate comparison
Repeat TestingTest each winding phase separately (HV, MV, LV) and record corresponding resistance values
Evaluation Criteria- Deviation < 5%: Normal
- 5% ≤ Deviation < 10%: Warning
- Deviation ≥ 10%: Further inspection or corrective action required



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